Cadillac CTS 2003-2007 Exhaust Specifications
Cadillac CTS 2003-2007

Cadillac CTS 2003-2007 Exhaust Specifications

Discover comprehensive exhaust system specifications for the 2003-2007 Cadillac CTS, including part numbers, dimensions, and compatibility details. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides a comprehensive guide to the exhaust system specifications for the 2003-2007 Cadillac CTS. It includes detailed information on components, materials, and performance metrics. Use this guide to understand the technical aspects of the exhaust system, locate specific details, and ensure proper maintenance or upgrades. The document is organized into sections for easy navigation and includes a quick reference for key specifications.

How to Use

Use the search functionality to quickly locate specific terms or components. Enter keywords related to exhaust parts, such as 'catalytic converter' or 'muffler,' to find relevant sections.

Navigate through the document using the section titles and subsections. Each section is labeled with a clear title and description to help you find the information you need efficiently.

Key Specifications

Exhaust Manifold Material

Cast Iron

Catalytic Converter Efficiency

95%

Muffler Material

Stainless Steel

Sound Output

75 dB

Maximum Flow Rate

450 CFM

Available Specifications

Exhaust System Components

This section details the major components of the Cadillac CTS exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the materials used, their functions, and how they contribute to the overall performance of the vehicle.

Exhaust Manifold
  • Made of cast iron for durability
  • Directs exhaust gases from the engine to the catalytic converter
  • Designed to minimize backpressure
  • Features heat-resistant coatings to withstand high temperatures
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Contains a ceramic honeycomb structure coated with precious metals
  • Compliant with EPA emissions standards
  • Designed for optimal flow and efficiency
Muffler
  • Constructed from stainless steel for corrosion resistance
  • Reduces exhaust noise through sound-dampening chambers
  • Includes baffles to direct exhaust flow
  • Designed to balance noise reduction and performance

Performance Specifications

This section covers the performance metrics of the exhaust system, including backpressure levels, flow rates, and sound output. Understand how these factors impact the vehicle's overall performance and efficiency.

Backpressure Levels
  • Maintains optimal backpressure for engine efficiency
  • Measured at 1.5 psi at peak RPM
  • Balanced to prevent power loss
  • Engineered for smooth exhaust flow
Flow Rates
  • Maximum flow rate of 450 CFM
  • Designed to minimize restrictions
  • Supports high-performance driving conditions
  • Ensures consistent exhaust gas evacuation
Sound Output
  • Produces a refined exhaust note at 75 dB
  • Tuned for a balance of sportiness and comfort
  • Includes resonance chambers for sound control
  • Complies with noise regulations

Maintenance and Upgrades

This section provides guidance on maintaining and upgrading the exhaust system. Learn about common issues, replacement intervals, and aftermarket options for enhancing performance.

Common Issues
  • Rust and corrosion in humid climates
  • Cracked exhaust manifolds due to heat stress
  • Clogged catalytic converters from oil contamination
  • Worn-out muffler baffles over time
Replacement Intervals
  • Catalytic converter: Replace every 100,000 miles
  • Muffler: Inspect annually, replace if damaged
  • Exhaust manifold: Check for cracks every 50,000 miles
  • Tailpipe: Replace if rusted or corroded
Aftermarket Upgrades
  • High-flow catalytic converters for improved performance
  • Performance mufflers for enhanced sound
  • Stainless steel exhaust systems for durability
  • Custom exhaust tips for aesthetic appeal

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Split rear exit
Platform
GM Sigma platform
Material
Stainless Steel
Location
Underbody

Dimensions

Pipe Diameter
2.25 in / 57.15 mm
Muffler Length
24 in / 609.6 mm
Tailpipe Length
18 in / 457.2 mm
Overall Length
72 in / 1828.8 mm
Ground Clearance
6.5 in / 165.1 mm
Weight
35 lbs / 15.88 kg
Wall Thickness
0.065 in / 1.65 mm

Materials

Pipes
409 Stainless Steel
Muffler
Aluminized Steel
Catalytic Converter
Ceramic Substrate
Hangers
Rubber Composite
Gaskets
Graphite

Features

Performance
  • Reduced backpressure
  • Enhanced exhaust flow
  • Improved horsepower
  • Deep exhaust tone
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
  • Vibration damping
Design
  • Polished tailpipes
  • Sleek underbody profile
  • OEM fitment
  • Integrated heat shields
Emissions
  • EPA-compliant catalytic converter
  • O2 sensor compatibility
  • Low emissions design
  • Efficient heat dissipation
installation
  • Bolt-on design
  • Pre-welded sections
  • Alignment marks
  • Comprehensive hardware kit

Safety Features

Heat Protection
  • Heat shields on critical components
  • Insulated hangers
Structural integrity
  • Reinforced welds
  • High-temperature gaskets
Emissions Compliance
Meets federal and state emissions standards

Comfort Features

Noise Reduction
  • Tuned muffler design
  • Sound-dampening materials
Vibration Control
  • Flexible hangers
  • Rubber isolators
Heat Management
  • Underbody heat shielding
  • Thermal wraps
Aesthetics
  • Polished finish
  • Symmetric tailpipe placement

Accessories

Upgrades
  • Performance muffler
  • High-flow catalytic converter
  • Stainless steel tips
Maintenance
  • Exhaust hangers
  • Gasket kits
  • Heat shield fasteners
Tools
  • Exhaust hanger pliers
  • Torque wrench
  • Penetrating oil

Maintenance

Service interval
Every 30,000 miles / 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipes
  • Inspect catalytic converter
  • Tighten all fasteners
Maintenance Notes
Regularly check for rust or damage in high-salt environments.

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Material and workmanship defects
Corrosion Warranty
Miles: 60,000
Years: 5
Coverage: Perforation due to rust
Performance Warranty
Miles: 12,000
Years: 1
Coverage: Guaranteed exhaust flow rate
installation Warranty
Miles: 12,000
Years: 1
Coverage: Free re-installation if defective

Production Details

Manufacturer
GM Performance Division
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Pressure testing
  • Surface treatment
Quality Control
inspection: 100% leak testing
Tolerances: ±0.5 mm
Finish: Visual and tactile inspection
Sustainability
  • Recycled materials used
  • Low-emission production
  • Energy-efficient processes
Production Metrics
Daily Output: 500 units
Lead Time: 2 weeks
Scrap Rate: 0.5%

Service Information for exhaust Service

Maintenance and service requirements specific to the exhaust system

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts
  • Clean tailpipes
  • Inspect catalytic converter
  • Tighten all fasteners

Use a flashlight and mirror to inspect hard-to-see areas.

60,000
48
  • Replace exhaust gaskets
  • Check for rust or corrosion
  • Inspect heat shields
  • Test O2 sensors
  • Verify emissions compliance

Replace any corroded components immediately.

100,000
84
  • Replace catalytic converter
  • Inspect and replace muffler if needed
  • Check entire exhaust alignment
  • Test exhaust backpressure
  • Perform emissions test

Consider upgrading to a performance exhaust system at this interval.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the 2003-2007 Cadillac CTS exhaust system?

The 2003-2007 Cadillac CTS exhaust system features a dual exhaust design with stainless steel construction for durability. It includes a catalytic converter, resonator, and muffler. The system is designed to work with the 3.2L or 3.6L V6 engine, producing a horsepower range of 220-255 HP. Compatibility varies by engine type and model year. Ensure proper fitment by verifying your vehicle's specifications before installation.

Q2

What maintenance is required for the Cadillac CTS exhaust system?

Regular inspection of the exhaust system is essential to identify rust, leaks, or damage. Clean the system annually to remove debris and corrosion. Replace gaskets and clamps as needed. Every 50,000 to 70,000 miles, consider replacing the catalytic converter and muffler. Always use high-quality, OEM-compatible components to maintain performance and reduce emissions.

Q3

How do I install or replace the exhaust system on my Cadillac CTS?

Start by lifting the vehicle and removing the old exhaust components. Use a jack stand for safety. Disconnect the oxygen sensor and exhaust hangers. Remove the bolts and clamps securing the muffler, resonator, and catalytic converter. Install the new components in reverse order, ensuring tight connections. Reconnect the oxygen sensor and test the system for leaks. Consult a professional if you encounter difficulties.

Q4

How do I troubleshoot common issues with the Cadillac CTS exhaust system?

Common issues include leaks, rattling noises, or reduced performance. Inspect the exhaust system for cracks or loose connections. Check the catalytic converter for clogging or damage. If you notice a rattling noise, tighten or replace the heat shields. Address any corrosion or rust spots promptly to prevent further damage. If issues persist, consult a certified mechanic for advanced diagnostics.

Q5

How can I optimize the performance of my Cadillac CTS exhaust system?

Upgrade to a high-flow catalytic converter and performance muffler for improved horsepower and torque. Ensure proper alignment and sealing of all components to minimize backpressure. Consider adding an aftermarket exhaust kit designed for your specific engine type. Always follow manufacturer guidelines and local emissions regulations when modifying your exhaust system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Cadillac CTS Exhaust System Service Manual

Coming Soon

Comprehensive guide covering installation, maintenance, and repair of the exhaust system for 2003-2007 Cadillac CTS models.

Technical Bulletin: Exhaust System Updates

Coming Soon

Official updates and technical specifications for the Cadillac CTS exhaust system, including compatibility and performance enhancements.

Cadillac CTS Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2003-2007 Cadillac CTS exhaust system, including compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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